USAMexico
Whitehall Industries

Design & Engineering of Aluminum Extruded Parts

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Aluminum Part Design & Engineering
Aluminum Part Design & Engineering

Since 1974, Whitehall Industries has been involved in the development of precision fabricated aluminum extrusions for companies in wide-ranging industries such as automotive/transportation, business machines and consumer goods and equipment. Our focus is in the design and engineering of aluminum-extruded parts through value engineering and up-front engineering support to create optimal results in the end product. We employ more than 25 engineers, specializing in mechanical, electrical, manufacturing and quality engineering disciplines. Using our extensive scope of capabilities including 3D design support, automation, tooling solutions, and reverse engineering, we work with our customers to eliminate design flaws prior to production. This removes delays caused by last-minute revisions and are augmented by our lean manufacturing and other continuous improvement practices to deliver timely and cost-effective products. Additionally, we conduct an engineering analysis on every project incorporating testing that may include finite element analysis, yield strength, or in-product component validation tests according to the specified industry standards such as ISO 9001 and ASTM compliance.

To learn more about our design and engineering of aluminum-extruded parts or request an engineering consultation, contact us today.

Project Examples

Design & Engineering of Aluminum Extruded Part Capabilities

General Capabilities
3D Design Support
Design for Manufacturing
Prototypes and Pre-Production
Automation & Tooling Solutions
Assembly & Component Parts
High Volume Programs
Packaging
Internal Design & Build of Fixtures
Custom Machine Builds
Design and Integrate Automated Machinery
Full APQP Support
Full Prototype Build
Manage First Off Tool Parts for Final Customer Validation
Integration
Reverse Engineering
Concurrent Engineering
Continuous Improvement
Kaizen Employee Teams
Lean Manufacturing
Benefits of Aluminum
% by Mass Lighter than Steel
100% Recyclable
Engineering Analysis
Finite Element Analysis (FEA)
Tensile Strength
Yield Strength
Elongation
Design of Experiments
In Product Component Validation Tests
Degreed Engineers
Over 25
Engineering Discipline
Mechanical
Manufacturing
Electrical
Quality
Engineering Process
Extrusions
Materials Engineering
Aluminum
System Engineering
Fully Automated Interlocked High Production Fabrication Cells
Automation
Electrical
Hydraulic
Robotics
Testing
Validation
Durability
Reliability
Mechanical Chemical
Physical
Dimensional
Component
Application
Quality
Assurance
Documentation
PPAP
FMEA
Control Plans
Additional Services Provided
Design Assistance
Design for Manufacturability
Prototype
Extruding
Fabrication
Finishing
Assembly
Packaging
Shipping
Production Volume
Early Prototype Development
Full Production Volumes (2-3M Annually)
Typical Lead Time
4 to 6 weeks
Expedite Services Available
Just In Time (JIT) Delivery

Additional Information

Industry Focus
Automotive / Transportation
Business Machines
Consumer Goods & Equipment
Medical Products
Office Furniture
Sporting Goods
Architectural Lighting
Intended Applications
Structural
Hydraulic Cylinder Bodies
Sunroof Tracks
Industry Standards
TS/ISO 16949 Certified
ISO 9001 Certified
ASTM Compliance
Aluminum Extruders Council (AEC)
File Formats
SolidWorks
AutoCAD
CATIA
IMDS Database
Plex ERP

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